Introduce to you The full information оn  "Granulator-30 " :

• The information on granulating technology  from powder materials. To read further.
• Granulator Characteristics   To read further .
• Photos of   " Granulator-30 ". To look further . 
• The instruction of the user to " Granulator-30 " To read further.
• the Price on   " Granulator-30 " .  Conditions of delivery. To read further.
• To download Videoclips about Granulator  . To look further.

We offer you our link base:   OUR WEB SITES  and  USEFUL LINKS.

Practical use Granulator-30.
You can use Granulator-30 for dry and damp granulirovanija Powder weights in pharmaceutical manufacture. Use is possible Granulator-30 in powder metallurgy, chemical and the food-processing industry.

Theoretical materials devoted to reception of granules on Granulator-30. ( To read before to start to work)
Granulating. 
It is process of transformation poroshkoobraznogo a material in grains certain Sizes that is necessary for improvement of flowability tableting for a mix and Its prevention splitting. 
Granulating can be "DAMP" and «DRY». 
The first kind Granulating is connected to use of liquids - solutions Auxiliary substances; at dry Granulating to the help moistening Liquids either do not resort, or use them only on one certain Stages of preparation of a material to tableting.

DAMP Granulating will consist of the following operations:
1) Crushing of substances in a thin powder;
2) Humidifying of a powder by a solution of connecting substances;
3) Wiping of the received weight through net; 
4) Drying and processings Granulate.

1. Minuting. 
This operation usually spend in spherical mills. A powder sift through A sieve № 38.
2. Humidiation. 
As connecting substances I recommend to apply water, spirit, sugar A syrup, a solution of gelatin and 5 % krahmalnyj paste. Necessary quantity Connecting substances establish by practical consideration for everyone tableting Weights. For this purpose that the powder in general was granulated, he should be It is humidified up to the certain degree. Sufficiency of humidifying judge so: A small amount of weight (0,5 - 1г) compress between big and index A finger; formed "flat cake" should not stick to fingers (excessive Humidifying) and to be scattered at falling from height 15 - 20 sm (insufficient Humidifying). Humidifying spend in the amalgamator with S (sigma) - figurative Blades which rotate with in the various speed: a lobby - with a speed 17 - 24ob/mines, and back - 8 - 11ob/mines, blades can rotate in return The party. For oporozhnenija the amalgamator the case of it overturn also weight Push out with the help of blades.
3. Granulating  (reception of granules).
 Granulating make by wiping the received weight through a sieve 1- 5мм (№ 20, 40 and 50) Apply penetrative a sieve from stainless steel, a brass Or bronze. The use tkannyh wire sit in avoidance is not supposed Hits in tabletochnuju weight obryvkov a wire. Granulating make With the help special protirochnyh machines - Granulators (an example Granuljator-30). In the vertical punched cylinder fill The granulated weight also wipe through apertures with the help springing Blades.
4.  Drying and processing of granules.
 Ready granules rassypajut a thin layer on pallets also dry sometimes On air at a room temperature, but is more often at temperature 30 - 40ºC in Drying cases or drying premises. Residual humidity in granules Should not exceed 2%. 

We have considered operations of a method damp granulirovanija by wiping or prodavlivanija. Usually operations of mixing and uniform humidifying poroshkoobraznoj mixes various granulating solutions combine and Spend in one amalgamators. Mixing is provided at the expense of vigorous Compulsory circular hashing particles and colliding their friend with The friend. Process of hashing for reception of a homogeneous mix on structure Lasts 3 - 5 minutes. Then to preliminary mixed powder in the amalgamator The granulating liquid moves, and the mix mixs up 3-10 more minutes. After end of process granulirovanija open the unloading valve, and At slow rotation of a scraper the ready product gets enough sleep.
Time of drying in drying cases reaches 20 - 24 hours.
If operations damp granulirovanija are carried out in separate devices, After drying granules operation dry granulirovanija follows. After drying A granule does not represent uniform weight and often contains komki from slipshihsja granules. Therefore granules repeatedly acts in protirochnuju the machine. After that from granules eliminate the formed dust.
As the granules received after dry granulation, have rough A surface that complicates further them vysypanie from loading voronki In process tabletirovanija and besides granules can stick to a matrix And to punches tabletpressa, that causes, besides infringement of weight, defects in Tablets, resort to operation of "dusting" granuljata. This operation It is carried out by free drawing it is thin the crushed substances on A surface of granules. By dusting in tabletmassu enter sliding and Loosening substances.

DRY Granulating.
In some cases if the medicinal substance decays at presence Waters, resort to dry granulirovaniju. For this purpose from a powder press Briquettes which then grind, receiving krupku. After elimination from a dust krupku tabletirujut. Now under dry granulirovaniem understand A method at which poroshkoobraznyj a material subject initial To condensation (pressing) also receive granules, which then tabletirujut- Secondary condensation. At initial condensation in weight enter dry Sticking together substances (MTS, KMTS, PEO), providing under pressure coupling Particles as gidrofilnyh, and waterproof substances. It is proved suitability for Dry granulirovanija PEO in a combination to starch and talc. At Use of one PEO the weight sticks to punches.

Connecting substances   
Are entered in a dry kind or in a granulating solution in structure of weights for tabletirovanija at granulirovanii for maintenance of durability of granules and Tablets. At dry granulirovanii add a small amount Communicating substances, for example cellulose or polietilenglikol.
At damp granulirovanii there is a rule: if it is required to add A small amount of a dampener connecting substances enter in a mix in A dry kind, if quantity of a dampener big, connecting substance Enter as раствора. 
Solubility of connecting substance also influences a choice of a way His introductions. As connecting substances apply pure solvents (water, Ethanol) as they in part dissolve tabletiruemyj a material; natural Gum (an acacia, tragakant), gelatin, sugar (as syrups konts. 50 - 67 %), krahmalnyj the paste, derivative cellulose, an acid alginic and alginaty.
Researches have shown, that with increase in concentration of a solution connecting Substances worsens raspadaemost tablets and speed of liberation Medicinal substance. It concerns to such substances, as krahmalnyj Paste, Na KMTS, polietilenoksid and gelatin. As to PVP, increase His quantities are improved with liberation of medicinal substance. This is possible To say and about alginat sodium. Hence, for everyone tabletiruemogo A material it is expedient to select optimum quantitative and qualitative Structure of connecting substances, that, having received the best mechanical properties granuljata and tablets to provide at the same time required them splitting and Speed of liberation of medicinal substance.

The Substances promoting slide. 

By the nature sliding substances can be broken on two groups: 
1) fats and zhiropodobnye substances: the paraffin, hydrogenated vegetative Fats and the oils - cocoa added in quantity up to 2 %, stearaty calcium and Magnesium, a pure stearin acid (≤ 1%). 
2) powdery substances: talc, starch and tvin-80. 
Talc in granuljat add no more than 3 % since he operates razdrazhajushche on Mucous membranes. Poroshkoobraznye substances find the greater application, than Fatty as the last are reflected in solubility and chemical Stability of tablets. Poroshkoobraznye sliding substances are entered Dusting granuljata.
On the functions sliding substances share on 3 groups: providing The sliding, greasing and interfering sticking. They provide The uniform expiration tabletiruemyh weights from the bunker in a matrix, that Guarantees accuracy and a constancy of a dosage medicinal вещества. 
Greasing substances promote the facilitated pushing out of tablets from Matrixes, preventing education of scratchs on their sides. Anti-stick substances prevent sticking weight to walls of punches and matrixes, and also slipanie chastichek with each other.
One more function which which carry out sliding substances: removal An electrostatic charge with chastichek a powder or Granulate, that also Improves their flowability. For this purpose use talc, stearaty, aeroforces.
These substances are expedient for entering into structure tabletiruemyh weights in vysokodispersnom a status. The more the degree of crushing, the is more tabletiruemoj weights at identical quantity they can cover a surface. As talc and stearaty are waterproof sliding substances, They complicate penetration of digestive liquids into porous structure Tablets that worsens her raspadaemost. For tablets not prolonged Actions it is undesirable, since at a therapeutic dosage medicinal Slow liberation of the last will not provide substances therapeutic Their concentration in blood, therefore decrease in the maintenance of sliding substances for The bill of increase of their dispersiveness allows to improve quality of finished goods.

Purpose Granulator-30
You can use Granulator-30 for dry and damp granulating Powder weights in pharmaceutical manufacture. Use is possible Granulator-30 in powder metallurgy, chemical and the food-processing industry.

The Characteristic:
1) Productivity
Dry granulation (at the size of a cell of a sieve 1мм) - 40 kg at one o'clock
Damp granulation (at the size of a cell of a sieve 1мм) - 20 kg at one o'clock  
2) Replaceable  
Granuljator is applicable for job with any kind of metal grids. The sizes Granules in mm - from 0,5 mm up to 5мм
3) Dimensions 
The height 750 mm , width 460 mm , is long 500 mm
Granuljator of desktop execution.
4) Weight granuljatora - 70 kg
5) Capacity of the engine - 0,55 kw, 380V (it is possible 220 V), 50 Hz
6) Speed of rotation of the blade - 46 revolutions / min  

Features: 
The case granuljatora - cast pig-iron, completely trim with sheets food Stainless steel. Access to a rotor and el. To the engine it is carried out through A demountable back cover. From a pulley el.dvigatelja through a belt drive effort It is passed to a reducer. To a shaft of a reducer it is attached shesternja from which Rotation is passed to a shaft. The bunker vpolnen from stainless steel, on Directing the cloth of a sieve is fixed and stretches. As a sieve Strips of a grid from stainless steel or a brass with the size of a cell are used From 0,5мм up to 5мм. The blade from 5 petals wipes a powder through cells of a sieve. The design granulator excludes hit of extraneous particles in a powder.
Rectangular pieces of a corrosion-proof grid allow to make fast replacement A sieve with different diameters of a cell.
Regulators of fastening of a grid allow to make a tension and easing of a sieve, Providing thus dense contact of the blade and a surface of a sieve.

Start granuljator.
 На the case granuljatora the block of management with buttons START is fixed; and STOP.
Advantages of this model before similar
Doubtless advantage Granulator-30 is small dimensions The desktop device. Use of rectangular grids will allow you It is essential to save on account materials. Having bought 2-3 m2 of grids various You can cut the size of cells usual scissors on metal of preparation For granuljatora. In process of deterioration of a sieve, you during 3 minutes can To dismantle a sieve and to fix new. It is really simple and fast. To To many models granuljatorov there are cylindrical grids, it is not justified, since. In usual conditions difficultly independently to make such a sieve. All case granuljator, the bunker and blades are executed from stainless steel - allows To use washing-up liquids at daily operation of the equipment. Granulator has a plate of the basis which allows to fix position On a table. A design very steady, at the expense of weight and a plate base. 

Areas of use Granulator-30.
 1.) Pharmaceutical manufacture.
As laboratory, mobile Granulator. For reception The granulated powder by manufacture of tablets by pressing in tablet machines. And as by manufacture of medicines in the form of granules. Granules in diameter from 0,7мм up to 1,5 mm package in gelatinous capsules. Use of microgranules allows to fill in a gelatinous capsule more full. Granuljator can be used and for small manufacture of tablets in Quality granulating equipment. 
2) Granulating medicinal herbs and tea.
One of new directions of application Granulator - reception of granules from The crushed medicinal herbs and tea. We recommend will familiarize with the general Technology of granulation in section " About Granulatoring" on pages of ours site. Having developed you can use own technology Granulator-30 for Granulatoring new kinds of production.
3) Reception of granules in powder metallurgy
Not a secret, that in powder metallurgy granules metal are required Powders. For the best formation of products in structure of metal powders Enter rubber glue or paraffins. Granuljator, with use usual Steel grids, ideally will approach for small manufacture in powder Metallurgy, in laboratory of institutes and scientific центрах. 
4) the Forage for fishes and chemical fertilizers
Using necessary raw material you can make various kinds of forages for Aquarian fishes. Experts have confirmed excellent parameters on application granuljatora for manufacture of chemical fertilizers for houseplants and in Series "GARDEN and ORCHARD ".
5) Filles toilets for cats  
Using mixes from organic breeds of limestone and a paper it is possible to adjust Manufacture granulated fill toilets for cats. 

Send your own ideas on use Granulator-30.

1) . This model desktop granuljatora motorized continuous Actions. You can make skilled and small-scale parties of granules In diameter from 0.5мм up to 5 mm. Granuljator-30 can be maintained only in Automatic режиме. 
2). Laboratory granuljator it is used in the industry for release Pharmaceutical and chemical production, the foodstuffs, granules medical Purposes. In all cases when it is required to receive granulated The powder of Granuljator-30 is suitable for use in laboratory Or for manufacture of small parties продукции. 
3). it is not necessary to use granuljator for granulirovanija strongly Damp, coarse-grained powders and other kinds of raw material not intended For job with desktop гранулятором.  

Technical parameters:
 4). the Basic characteristics and productivity:  
Volume of loading of the bunker kg 3  
The maximal diameter of granules (мм) 5 
The minimal diameter of granules (mm) 0.5
The maximal productivity kg / hour 40
Capacity of the engine   0,55 kW
Weight (kg)   70
Overall dimensions:  Height (mm) 750
Length and Width (mm) 460Х500  

Characteristics  Granulator:
5). the Body granuljatora - a bed of the basis the cast case, on Which the basic shaft is combined with blades. The shaft passes through the bunker, in Which is fallen asleep the dry or humidified powder. From the bottom party of the bunker, In special fastenings, the sieve (a metal grid) stretches. The wiping mechanism will consist of 5 blades which are combined on a shaft. Rotating, blades wipe portions of a powder through apertures of a sieve. Ready Granules are poured in a tray.
6). All process of job granuljatora can be divided on: (a) .Zapolnenie The bunker powder  
(b) .Protiranie a powder through net  
(c). Reception ready гранул 
 These three actions are carried out continuously and can be adjusted, that To execute observance of parameters of the received granules.  
7). Granuljator-30 is the compact, desktop device for Long job. After you fix granuljator on a table Screws, you can use it. Granulator-30 is applicable for mobile Manufactures.

 Instruction on adjustment:  
8). Installation replaceable net: 
At job with Granulator you can operatively change the size of granules. For It it is necessary to prepare rectangular preparations of a metal grid In the sizes 270мм h 205 мм . Attention - for job with food kinds of raw material Use only corrosion-proof and brass grids. For industrial raw material- A usual steel grid. In some cases it is possible to use A polyethylene grid. From the bottom party of the bunker two shaft are fixed with prorezju. It is necessary to pass edges of a grid in the data prorezi on both platens. With An end face shaft come to an end handles, rotating for which simultaneously in Opposite directions, you can pull a grid. Adjust A level of a tension of a grid also record screws position of a shaft. On everyone To a shaft is small shesternja with mobile clamps. Having placed In a groove shesterni you fix a clamp net.  
 9). Loading of the bunker by a powder: 
Before to load a powder in the bunker, be convinced, that the sieve is established with In the necessary size of a cell, check up a tension of a grid. Necessarily Check structure of powder weight. A design granuljatora Provides continuous submission of small portions of a powder. Maximal Weight of loading of a powder (damp) 3 kg. As required add A new powder during job granuljatora. Watch on filling of a tray Granules.  

the Instruction on service:  
1 0 ). Greasing of details granuljatora. Having turned off The top and back covers put greasing on all mobile parts granuljatora. Especially it is necessary to watch greasing shesterni coil  
1 1 ). It is required to check mobile parts granuljatora periodically to see, presence of greasing and their status of friction. If there will be defects, the serviceman should correct in due time them before Uses Granulator.   
1 2 ). After the termination of job, a part of a powder Should be removed. To clean a surface of the bunker and the blade a brush. If granuljator it will not be used during long time, to remove a sieve, To clean granuljator completely and to wipe dry.
1 3 ). the Sieve after dismantle to wash out hot Water with washing means.. 

Notes: 
 1 4 ). In job pay attention to quality Received granules if you have noticed, that granules differ on the size and There are distortions of the form stop to use the worn out sieve. From quality A grid (sieve) in many respects quality and uniformity of the received granules depends.
1 5 ). do not use too much damp powder, Since it can promote zalipaniju cells of a sieve.  
1 6 ). At job granuljatora avoid Hits of extraneous subjects in driving parts of the mechanism. All adjustments To make after a full stop Granulator and disconnect from a network Power supplies.  
1 7 ). Watch closely, that greasing not Got in the bunker with a powder. Since parts of greasing can get in ready Granules and to spoil quality.  
18 ). At greasing details Granulator Watch, that surpluses of greasing did not accumulate.
19 ). Being near to working Granulator Watch closely, his technical status.  
2 0 ). Job with Гранулятором-30  has to spend In a premise with temperature of +18 degrees, with humidity of air no more than 70 %.  
2 1 ). To jobs on editing, connection, To adjustment and maintenance service Granulator experts are supposed with Corresponding skills and education.
2 2 ). Partial or full non-observance of rules The operation, listed in the given Instruction, deprives with you the right on Warranty service besides the manufacturer and the seller do not bear The responsibility for breakages Granulator and the traumas received in result Such infringements.

Cost Granulator-30 :

Full cost Granulator - 3500 dollars США. 

Conditions of delivery Granulator: 
The equipment constantly is available at our office in Minsk. 

Variants of sale:
1) On the fact of reception in Minsk  
You come to Minsk any kind of transport. We check granuljator, Be trained, receive the complete set of documents for transportation. At Necessities we shall meet, we shall place, we shall ship and it is spent.
2) With delivery to Moscow or S.Peterburg
Our forwarding agent brings granuljator to the address specified by the client to Moscow Or S.Peterburg. Cost of delivery - 250 US dollars
3) Sending press by rail.
Granulator is delivered to a warehouse of a carrier in Moscow. We make out sending A cargo in your region. We send to the client of a copy of transport documents. The client In addition pays cost of delivery to Moscow and cost of transportation On railroad tariffs. 
4) Avia delivery in any country of the world
We have an opportunity of sending granuljatora air transport in any country The world. Cost avia deliveries + cost press. 
    
The Procedure of payments.
In all cases when we are engaged in shipment independently the client Pays 100 % of the sum of the transaction. The advance payment is made Transfer of money to our r/bill. We send by fax the bill and the contract in Current of 1 day after receipt of the application. Cash calculation on the fact is possible Deliveries. Term of delivery of the equipment within 4 days from the moment of reception Money. Payment in the Russian roubles at the rate of the Central Bank of the Russian Federation at the moment of payment.
All arising questions it is solved operatively
In case of occurrence of problems with variants of payment or delivery contact Us by phone 8-10-375-29-308-00-00 Roman Tsibulsky
Write to us: minipress@minipress.ru  We shall help with the decision of your problems! All consultations free-of-charge .  

Send letters from a site |  fill the form on this page and press  button " Send " | your letter is delivered to us - thanks!